Manufacturing MaterialsSolution
Raw material warehouse → line-side warehouse → WIP warehouse → finished goods warehouse four-stage linkage. BOM-driven kitting check. ECN change auto-linkage. Line-side backflush auto-consumption.
Key Highlights
Pain Points & Solutions
Industry Pain Points
Production line stoppage from shortages
Line stoppage from material shortages costs tens of thousands per hour. Kitting checks rely on manual BOM + inventory comparison — time-consuming and error-prone.
ECN change chaos
After Engineering Change Notice (ECN), old-version materials still being issued, causing batch production quality incidents.
Uncontrolled line-side inventory
Line-side warehouse material piles up, occupying production space. Consumption data entry lags; inventory information is distorted.
Our Solutions
Four-Stage Warehouse Chain
Raw material → line-side → WIP → finished goods four-stage linked management. Raw material warehouse auto-picks and delivers to line-side per BOM. Line-side backflush consumption updates inventory in real time.
BOM Kitting Check
On production order release, auto-expand BOM and check item-by-item against inventory. Shortage items auto-generate purchase/transfer suggestions. Kitting rate displayed in real time.
ECN Linkage Management
ECN published → auto-identify affected materials → lock old-version inventory → trigger version switch/scrap process. Ensures production always uses the latest version materials.
Applicable Warehouse Types
RFID Application
Each case/pallet of material affixed with UHF RFID tag. Line-side warehouse deploys RFID channels for auto-logging replenishment/consumption. AGVs with integrated RFID reader. Fixed readers at key production line nodes.
Recommended Hardware
Typical Budget Range
¥0.5-50M
Typical Delivery Timeline
4-8 months
Related Industries
Warehouse Logistics · Industrial Molds · Construction